OPERATOR, ORGANIZATIONAL, DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE MANUALSAFETY PRECAUTIONSDRILL, PNEUMATIC, DRIFTER: BOOM-TYPE; CRAWLER-MOUNTED; SELF-PROPELLEDFigure 1-4.1. Drill control air piping diagram (for units equipped with retrofit kit).Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICESTable 3-1. Operator Preventive Maintenance Checks and Services for Crawler-mounted Rock DrillTable 3-1. Operator Preventive Maintenance Checks and Services for Crawler-mounted Rock Drill (Cont)Table 3-2. Organizational Preventive Maintenance Checks and Services for Crawler-mounted Rock DrillChapter 7: MAINTENANCE INSTRUCTIONS FOR UNITS EQUIPPED WITH RETROFIT KITInstallation.Impact Valve and Manifold ReplacementFeed Motor Hoses and Fittings ReplacementRotation and Blow Hoses and FittingsImpact Valve Hoses and FittingsDrifter Drill ReplacementDrifter Drill Replacement (Cont)Hose Bulkhead ReplacementFeedshell Slide Bars and AdaptersChain Adjuster and Upper Sprocket, Shaft, and Bearings ReplacementFeed Chain Sprockets, Bearings, and Shafts ReplacementFeed Motor and Gearbox AssemblySection II. DIRECT SUPPORT MAINTENANCE INSTRUCTIONSRemote Control Valve RepairImpact Valve RepairInspection. - TM-5-3820-239-150025Disassembly. Drifter Drill RepairDisassembly.Assembly.Assembly. (Cont)Feedshell MaintenanceGearbox RepairInspection. - TM-5-3820-239-150033Feed Motor RepairChain ReplacementMaintenance Functions.Explanation of Columns in Tool and Test Equipment Requirements,Section II. MAINTENANCE ALLOCATION CHART FOR CM150A/D475A AND CM225/D475ASection II. MAINTENANCE ALLOCATION CHART FOR CM150A/D475A AND CM225/D475A (Cont) - TM-5-3820-239-150039Section II. MAINTENANCE ALLOCATION CHART FOR CM150A/D475A AND CM225/D475A (Cont) - TM-5-3820-239-150040Section III. TOOLS AND TEST EQUIPMENT FOR CM150A/D475A AND CM225/D475AFigure D-2. Chuck bushing and driver installation tool.Operator's, Organizational, Direct Support and General Support Maintenance ManualTable 2-1. Maintenance and Operating Supplies Installing the shank pieceDRILL, PNEUMATIC, DRIFTER: BOOM-TYPE; CRAWLER-MOUNTED; SELF-PROPELLED (INGERSOLL-RANDFigure 1-3.1. Propelling air piping diagram (CM225/D475A)Figure 1-3.1. Propelling air piping diagram (CM225/D475A) (Cont)Figure 1-5.1 Hydraulic piping diagram Figure 1-5.1 Hydraulic piping diagram (Cont)Disassembly - TM-5-3820-239-150053Figure 6-20.1. Typical hydraulic cylinder, exploded view.Operator, Organizational, Direct and General Support, and Depot Mainenance ManualChapter 1. INTRODUCTIONIdentification and Tabulated DataFigure 1-1. Pneumatic drill, left-front, three quarter view with shipping dimensions.Figure 1-2. Pneumatic drill left-rear, three-quarter view.Tabulated Data. Difference in ModelsFigure 1-3. Propelling air piping diagram.Figure 1-3. Propelling air piping diagram. (Cont)Figure 1-4. Drill control air piping diagram.Figure 1-4. Drill control air piping diagram. (Cont)Figure 1-5. Hydraulic piping diagramFigure 1-5. Hydraulic piping diagram (Cont)Chapter 2: INSTALLATION AND OPERATION INSTRUCTIONSFigure 2-1. Preumatic drill lifting points Figure 2-2. Location of propelling air motor clutch handle and automatic brake setscrewSection II. MOVEMENT TO NEW WORKSITEFigure 2-3(1). Controls and instruments.Figure 2-3(2)--ContinuedFigure 2-3(3)--ContiuedDrilling.Adding Extension Rods.Operation Under Usual ConditionsOperation in Salt Water AreasChapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONSFigure 3-2. Return line oil filter service.Section III. PREVENTIVE MAINTENANCE SERVICEFigure 3-4. Daily preventive maintenance services.Section IV. OPERATOR'S MAINTENANCEFigure 3-5. Quarterly preventive maintenance services.Lubricating Traction UnitFigure 3-7(1). Lubrication of traction unit.Figure 3-7(2)--Continued.Figure 3-8. Lubrication of traction unit find drive house.Figure 3-9. Lubrication of air feed motor.Section V. TBOUBLESHOOTINGSection VI. HYDRAULIC RESERVOIRSection VIII. CENTRALIZERSection IX. DRIFTER DRILLSection X. TRACTION UNITSection XI. AUTOMATIC BRAKESSection XII. TOW HITCHection XIII. HYDRAULIC PUMP ASSEMBLYFigure 3-16. Removal of Hydraulic Pump Assembly Section-XIV. HYDRAULIC CYLINDERSFigure 3-17. Removal of boom swing and boom ligt cylinders Figure 3-18. Removal of power dump and swing cylinders.Section XV. MAIN AIR VALVE AND MANIFOLD LUBRICATORSection XVI: AIR FEED MOTORSection XVII. REMOTE CONTROL MANIFOLDFigure 3-22. Removal of remote control manifold.Section XVIII. HYDRAULIC VALVE ASSEMBLYFigure 3-24. Removal of propelling controls.Section XIX. PROPELLING CONTROLSChapter 4: DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE INSTRUCTIONSTable 4-1. Repair and Replacement StandardsTable 4-1. Repair and Replacement Standards--Continued - TM-5-3820-239-150113Table 4-1. Repair and Replacement Standards--Continued - TM-5-3820-239-150114Chapter 5: GENERAL MAINTENANCE INSTRUCTIONSAir Feed Motor Operates with low Power Power Guide Extension MountingFigure 5-1. Removal and installation of complete drill mounting.Figure 5-2. Removal and installation of power guideFigure 5-4. Removal and installation of hydraulic boom assembly.Complete Traction Drive - TM-5-3820-239-150121Figure 5-6. Removal and Installaiton of complete traction drive Figure 5-6. Removal and Installaiton of complete traction drive (Cont)Figure 5-7. Location of Auxiliary Items Figure 5-7. Location of Auxiliary Items (Cont)Chapter 6: REPAIR INSTRUCTIONSFigure 6-1. Drifter drill, exploded view.Cleaning - TM-5-3820-239-150128Section II: COMPLETE DRILL MOUNTINGDisassembly - TM-5-3820-239-150130Figure 6-2. Complete drill mounting, exploded viiw.Cleaning - TM-5-3820-239-150132Figure 6-3. Remote Control Manifold, Exploded viewFigure 6-3. Remote Control Manifold, Exploded view (cont)Figure 6-4(1). Air feed motor, exploded view.Figure 6-4(1). Air feed motor, exploded view. (Cont)Figure 6-4(2)--Continued. ReassemblyFigure 6-4(3)--Continued.Reassembly (Cont)Figure 6-5. Centralizer, exploded view.InstallationFigure 6-6. Drill mounting plate, exploded view.Figure 6-6. Drill mounting plate, exploded view. (Cont)Figure 6-7. Complete drill guide, exploded view.Section III. HYDRAULIC PUMP ASSEMBLYCleaning - TM-5-3820-239-150147ReassemblyFigure 6-9. Hydraulic pump assembly,exploded viewFigure 6-10. Hydraulic pump, exploded view.Figure 6-11. Hydraulic pump air motor,exploded viewFigure 6-11. Hydraulic pump air motor,exploded view (Cont)Section IV. HYDRAULIC VALVE ASSEMBLYCleaning - TM-5-3820-239-150154Figure 6-12. Hydraulic valves assembly exploded Figure 6-12. Hydraulic valves assembly exploded (Cont)Figure 6-13. Hydraulic valve, exploded viewFigure 6-13. Hydraulic valve, exploded view (cont)Section V. MAIN AIR VALVE AND MANIF0LD LUBRICATORFigure 6-14. Main air valve, exploded view.Figure 6-14. Main air valve, exploded view. (Cont)Figure 6-15. Manifold lubricator, exploded view.Section VI. PROPELLING CONTROL VALVESSection VII. RETURN LINE OIL FILTER AND THROTTLE VALVECleaning - TM-5-3820-239-150165Section VIII. POWER DUMP AND SWING ASSEMBLYCleaning - TM-5-3820-239-150167Figure 6-19. Power dump and swing assembly, exploded view.Figure 6-19. Power dump and swing assembly, exploded view. (Cont)FIGURE 6-20. Dump cylinder, cutaway viewFIGURE 6-20. Dump cylinder, cutaway view (Cont)FIGURE 6-21. Swing cylinder, cutaway viewFIGURE 6-21. Swing cylinder, cutaway view (Cont)Section IX. POWER GUIDE EXTENSION MOUNTINGFigure 6-22. Power guide extension mounting, exploded view.Figure 6-22. Power guide extension mounting, exploded view. (Cont)Figure 6-23. Drill guide extension cylinder, cutaway view Figure 6-23. Drill guide extension cylinder, cutaway view (Cont)Section X. HYDRAULIC BOOM ASSEMBLYFigure 6-24. Hydraulic boom assembly exploded view Figure 6-24. Hydraulic boom assembly exploded view (Cont)Figure 6-25. Boom swing cylinder,cutaway view Figure 6-25. Boom swing cylinder,cutaway view (Cont)Figure 6-26. Boom lift cylinder,cutaway view Figure 6-26. Boom lift cylinder,cutaway view (Cont)Section Xl. BOOM BASE ASSEMBLYFigure 6-27. Boom base assembly, exploded view.Figure 6-27. Boom base assembly, exploded view. (Cont)Section XII. COMPLETE TRACTION DRIVECleaning - TM-5-3820-239-150190Figure 6-28. Complete traction drive, exploded view.Figure 6-28. Complete traction drive, exploded view. (Cont)Figure 6-29. Propelling air motor exploded viewFigure 6-29. Propelling air motor exploded view (Cont)Complete Traction Drive - TM-5-3820-239-150195Section XIII. MAIN FRAME AND TRACK ASSEMBLYFigure 6-30 (1). Main frame and track assembly,exploded view Figure 6-30 (1). Main frame and track assembly,exploded view (Cont)Figure 6-30 (2). Main frame and track assembly,exploded view (Cont)Figure 6-30 (2). Main frame and track assembly,exploded view (Cont)Section XIV. TRACTION UNITCleaning - TM-5-3820-239-150202Figure 6-31 (1). Traction wait,exploded view Figure 6-31 (1). Traction wait,exploded view (Cont)Figure 6-31 (2). Traction wait,exploded view (Cont) - TM-5-3820-239-150205Figure 6-31 (2). Traction wait,exploded view (Cont) - TM-5-3820-239-150206Figure 6-31 (3). Traction wait,exploded view (Cont)Find Drive Assembly.Figure 6-32. Checking drag of traction unit ring gear.Section VX. TOW HITCHCleaning - TM-5-3820-239-150211Figure 6-33. Tow hitch, exploded view.Figure 6-33. Tow hitch, exploded view. (Cont)Appendix A: REFERENCESAppendix B: BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIESExplanation of ColumnsSection II: Basic Issue Items List Section III: Maintenance and Operating Supplies Section III: Maintenance and Operating Supplies (Cont)Appenidx C: MAINTENANCE ALLOCATION CHARTExplanation of Columns in Section IIISection II. MAINTENANCE ASSIGNMENTSection III. SPECIAL TOOL AND TEST EQUIPMENT REQUIREMENTSTM-5-3820-239-15 Drill Pneumatic Drifter: Boom-Type; Crawler-Mounted; Self-Propelled (Ingersoll-Rand Models CM150A/D475A and CM225/D475A) Manual