b. Inspection.
WARNING
Dry cleaning solvent P-D-680 is toxic and flam-
mable. Wear protective gloves and use in a well
ventilated area. Avoid contact with shin, eyes, and
clothes and do not breathe vapors. Do not use
near open flame or excessive heat. The flash
point is 100-138 degrees F (38-50 degrees C). If
you become dizzy while using cleaning solvent,
get fresh air immediately and get medical aid. If
contact with eyes is made, wash your eyes with
water and get medical aid immediately.
(1)
Clean all parts with dry cleaning solvent and
dry thoroughly.
(2)
Check all parts for cracks, damage, and exces-
sive wear. Replace all cracked, damaged, and worn parts.
(3)
Inspect bushing and bearing in accordance with
TM 9-214. Replace if necessary.
c. Assembly.
NOTE
Bushing has only one O-ring.
(1) Install new O-ring (27) on smaller diameter
end of bushing (24).
(2)
Install bushing (24) in body (8). Install O-ring
end first through front of body.
(3)
Install new O-ring (26) on middle of plunger
(4). Middle O-ring (26) is harder than the other two
O-rings (25).
(4)
Install new O-ring (25) on each end of plunger
(4).
(5)
Install plunger (4) in body (8). Install end with
two O-rings first through front of body.
(6)
Install retainer (23) and new O-ring (22) in body
(8).
(7)
Install bearing (21) in body (8).
(8)
Install detent (16) over plunger (4) and secure
with pin (18).
(9)
Install new O-ring (20) and flatwasher (19) in
body (8).
(10) Lightly coat inside of cage (15) with GAA and
press 12 balls (17) into place. Install cage over detent (16).
NOTE
Spring cap has a notch cut into it. Install spring
cap with notch facing port side of valve body.
(11) Install spring cap (14) on body (8) using four
screws (13).
(12) Install new filter (12) and O-ring (11) in lever
cap (9).
(13) Install lever cap (9) and bracket (7) on body (8)
using four screws (10).
(14) Position lever (3) on bracket (7) and install pin
(6).
(15) Tighten setscrew (5) in bracket (7).
(16) Connect link assembly (2) to lever (3) and
plunger (4), then secure with clip (1).
(17) Install valve (see TM 5-3820-241-12).
5
